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Standard Operating Procedure

Full Manufacturing Process

A fusion of pure Himalayan botanical ingredients and strict pharmaceutical science.

Our products are formulated and manufactured under Good Manufacturing Practices (GMP). From wild-harvesting in remote Nepalese mountains to advanced quality control checks by our team of organic chemists, here is how we ensure the absolute purity, efficacy, and safety of every batch.

01

๐ŸŒพ Ethical Wild-Harvesting & Sourcing

Phase 1

The manufacturing process begins at the source. We harvest wild, organic botanicals directly from high-altitude regions of Nepal. By establishing direct community trade, we secure sustainable livelihoods for local mountain farming families while protecting delicate wild ecosystems.

๐Ÿ“ Sourcing Locations

Hemp seed oil from Karnali (3,800m), cold-pressed Chuiri butter from Palpa, and pure grass-fed Yak Ghee from Dolpa (4,000m+).

๐Ÿ›ก๏ธ Ecological Integrity

Conscious, seasonal extraction cycles that never exceed natural regeneration limits, preserving wild flora and local biodiversity.

02

โš™๏ธ Low-Temperature Cold Pressing & Extraction

Phase 2

To preserve volatile antioxidants, delicate vitamins, and vital essential fatty acids (Omega-3, 6, and 9), raw botanicals are processed locally under low-temperature mechanical extraction. High heat is strictly avoided to prevent lipid oxidation and nutrient degradation.

โ„๏ธ Cold Pressing

Mechanically pressed seed oils below 40ยฐC to lock in native bioactive molecules and ensure maximum freshness.

๐Ÿงช Steam Distillation

Pure essential oils and hydrosols are steam-distilled in high-grade steel units to capture delicate aromatic compounds.

03

๐Ÿงช Advanced R&D and Scientific Formulation

Phase 3

In our dedicated formulation laboratory, organic cosmetic chemists design safe, clean, and dermatologist-tested skincare formulas. We combine ancient Ayurvedic healing wisdom with modern green chemistry to create synergistic skin benefits.

๐Ÿ”ฌ Lab Development

Designing formulations with strict stability profiles, adjusting viscosity, texture, skin absorption rates, and natural scents.

๐Ÿƒ 100% Clean Science

Completely free from parabens, mineral oils, synthetic colorants, and artificial sulphates. Preserved using natural systems.

04

๐Ÿญ GMP-Standard Production & Blending

Phase 4

Production runs take place in our hygienic, state-of-the-art facility adhering to Good Manufacturing Practices (GMP). Blending is performed in sanitized small-batch vessels under monitored thermal and physical parameters to ensure perfect product homogeneity.

๐Ÿ“ฆ Small-Batch Blending

Blends are limited to small batches to ensure strict oversight, prevent microbial contamination, and guarantee high freshness.

๐ŸŒก๏ธ Process Monitoring

Real-time tracking of phase temperatures, shear mixing speeds, and mechanical pressure variables for absolute consistency.

05

๐Ÿ”ฌ Rigorous Laboratory Quality Control

Phase 5

Safety is our primary parameter. Every batch is subjected to multi-phase testing both in our internal quality lab and through accredited third-party institutions like the Nepal Academy of Science and Technology (NAST).

๐Ÿงช Purity Analysis

Testing for heavy metals, microbial counts, pathogens, and chemical adulterants to confirm absolute clean safety.

๐Ÿ“‘ Certificate of Analysis

A comprehensive CoA is generated for every batch, confirming compliance with standard dermatological specifications.

06

๐Ÿบ Eco-Conscious Packaging & Assembly

Phase 6

Once safety clearance is granted, products are filled into clean containers. We prioritize highly recyclable and eco-friendly packaging materials (such as amber glass, bamboo caps, and PCR plastic jars) to protect our high-potency active botanicals from UV light.

๐Ÿงด UV Protection

Amber glass containers are used to block light waves, preserving the biological activity of antioxidants over time.

โ™ป๏ธ Recyclable Materials

Zero unnecessary outer boxes where possible, using soy inks and biodegradable materials for minimal environmental footprint.

07

๐ŸŒ Export Compliance & Global Logistics

Phase 7

For our B2B white-label and wholesale clients, we prepare all standard import and compliance documentation. Every export order is assembled with corresponding SDS, MSDS, and Customs Clearance paperwork to facilitate smooth international transit.

๐Ÿ“ Global Documentation

Full Safety Data Sheets (SDS), Material Safety Data Sheets (MSDS), and INCI ingredient declarations provided for global clearance.

โœˆ๏ธ Climate-Controlled Dispatch

Orders are packed in specialized logistics materials to protect formulas from temperature spikes during shipping.